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Senior Controls Engineer

Company: Cameron Craig Group
Location: Phoenix
Posted on: March 18, 2019

Job Description:

Join a company that is a leader in manufacturing innovative, high-tech, automated equipment. After 30+ years in business they continue to grow and have--provided and support their equipment in 12 countries worldwide.--Industries served include:--Automotive Safety Devices, Semiconductor, Medical, Pharmaceutical, Mining,--Food & Beverage, Solar,--Commercial & Retail Products.--Core competencies include advanced high-speed motion controls, precision component placement, precision custom metrology systems, machine vision and robot & laser integration.Reasons to work for this company

  • Innovative Manufacturer of high-tech custom automated machinery with customers around the world in many industries
  • Employs 60 people with plenty of opportunities for career growth
  • Low travel
  • Competitive Salaries
  • Comprehensive Benefits package and --a 401K Match
  • Located in a convenient Phoenix suburbEssential Duties and Responsibilities
    • Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits.
    • Architect, write, and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as motion systems, HMI/SCADA, robots, machine vision, advanced metrology systems, Manufacturing Execution System (MES), and 3rd party equipment.
    • Implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment.
    • Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting.
    • Develop complex machine vision applications including, part presence, metrology, adaptive vision-motion, etc. --
    • Interface with the Mechanical Engineering team; attends design reviews, provides feedback on control interfaces, makes estimates of the timing and performance
    • Create machine interactions with plant-wide Manufacturing Execution System (MES) to communicate product acceptability, machine status, and process variables.
    • Characterize and validate automated processes using a data driven statistical approach such as Capacity test, Capability test (Gage Repeatability and Reproducibility test, Cpk, etc).Skills and Experience
      • Advanced proficiency programming industrial equipment:
        • Ladder logic PLCs (Allen Bradley RSLogix 5000, Siemens S7/TIA Portal)
        • Human Machine Interface (AB Panelview, Ignition)
        • Field bus Networks (AB DeviceNet, Ethernet IP, Profinet, Safety rated field bus networks)
        • PLC Motion Control (Rockwell Kinetics, Siemens Simotics, etc.)
        • Serial communication--(RS-232) between PLCs and instruments
        • Ethernet communications between machine PLCs and database systems
        • Demonstrated excellence in programming multi-station PLCs. Must have a well-defined methodology for maintaining code structure and organization. Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PID control.-- Proven ability to design fault-tolerant systems with error handling and recovery.
        • Exposure to a wide variety of production machinery, industrial sensors, and equipment (LVDT and pressure transducers, dispense systems, temperature controllers, DC nutrunner torque controllers, current and power meters, etc)
        • Experience programming Cartesian, SCARA and Articulated robots (Fanuc, Denso, ABB)
        • Extensive hands-on experience with Vision systems (Cognex, Keyence, Fanuc)
        • In-depth knowledge of Electrical Standards (NFPA79, National Electric code, UL508A).
        • Working knowledge of Safety standards (ISO 13849-1, EN 62061).
        • Ability to compose and publish technical specifications for automated manufacturing equipment a plus.--Qualifications
          • BS/MS Electrical Engineering (or equivalent - Majors in Controls and Computer Control Systems, Mechatronic Engineering, Automation Engineering, etc.)
          • 5+ years of experience as a hands-on Controls Engineer or Robotics Engineer working on automation and/or electromechanical systems.

            Keywords: Cameron Craig Group, Phoenix , Senior Controls Engineer, Engineering , Phoenix, Arizona

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